Common surface treatments for metal parts

Metal is used in all kinds of applications and products. It can look good on its own, especially with a polished surface, but can also corrode and be marked by water and other contaminants. For this reason, it often receives some form of surface treatment, which not only protects it but also enables it to have a variety of different finishes.

Let’s look at some of the most common finishes you will encounter and where and how are they likely to be used.

Paint and anodised finishes

Paint

Perhaps the most common surface finish you will see is paint – just pop out and have a look at your car. This can be applied in a number of ways; for example, spraying is common, as are dipping and powder coating. Paint offers a wide choice of colour and surface texture options, is easy to apply, and can be retouched should the surface become damaged.

Anodising

Another of the more common surface treatments available from specialists such as https://www.poeton.co.uk/treatments, anodising is applied to aluminium. The process electrically converts the surface to aluminium oxide, which can then have other surface finishes applied. You will commonly find this type of finish on items such as door handles and letterboxes.

Electroplating and galvanizing for metal protection

Electroplating

 

Electroplating works by applying a thin layer of one metal on top of another. It does this by passing a positive electrical current through a tank containing ions of the coating metal and a negative current through the part to be plated. Chrome is the most common, but plating can be carried out using gold, copper and more. You will most often see electroplating on bathroom fittings, taps and car parts.

Galvanizing

Galvanizing is one of the most frequently used means of preventing steel from rusting. It involves a hot dip process whereby the steel is dipped in a vat of molten zinc, producing a distinctive, mottled surface. You will see this in household items such as bins and buckets. Other treatments, such as paint, can be applied on top of a galvanized surface; for example, car bodyshells are usually galvanized before painting.

Chemical treatments for corrosion and colour

Chemical treatments

These involve using chemicals to create a surface oxidisation on the metal. This is typically done for corrosion protection, to change the colour of the surface, or to provide a primed surface for painting.

Summary

This article outlines common surface treatments used on metal parts, including paint applied by spraying, dipping or powder coating, anodising to convert aluminium’s surface for items like door handles, electroplating with metals such as chrome, gold or copper on bathroom fittings and car parts, galvanizing steel with molten zinc to prevent rust, and chemical treatments used for corrosion protection, colour change or priming a surface before painting.

Questions this article raises

  • Which of these treatments lasts longest without needing to be reapplied?
  • How do you choose between galvanizing and painting for outdoor steel?
  • Are any of these surface treatments more environmentally friendly than others?
About Tom Whitfield 290 Articles
Tom Whitfield is a business owner and adviser who has spent two decades working with companies ranging from ambitious start-ups to established independent businesses. He writes about the realities of running a business, the people behind them and the ideas and decisions that shape them.